METAL RESCUE GEL

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Do parts have to be cleaned before using Metal Rescue GEL?

It is not required but it is recommended. The performance of Metal Rescue GEL will greatly improve if grease (such as Cosmoline), oil, loose rust, and/or dirt are removed prior to application. Pre-cleaning will speed up the rust removal process and extend the life of GEL.

How much Metal Rescue GEL do I need?

One jar of Metal Rescue GEL will cover 1500 square cm's of surface area if applied 3mm thick.

Can GEL be used on large areas/spots of rust?

Metal Rescue GEL can be used on any size area of rust.

How do I remove Metal Rescue GEL that has dried while applied to metal?

GEL that has been exposed to air and dried on metal can be resistant to removal. Apply a warm, damp rag to rehydrate the GEL, thereby softening it and making for easier removal.

What will Metal Rescue GEL remove?

Metal Rescue GEL will remove iron oxide (rust) from ferrous-based materials in 5 minutes to 24 hours depending on the degree and age of the rust. It will remove zinc phosphate, blueing, browning, and other oxide finishes.

It also brightens copper and copper based alloys such as brass and bronze.

What coatings will not be removed?

Metal Rescue GEL will not remove anodizing, chrome, nickel, and powder coating when used as directed. GEL will not remove paint with a few exceptions, as outlined in next question. For best results, only leave GEL on long enough to remove the corrosion.

Is Metal Rescue GEL safe to use on painted surfaces?

Yes, GEL is safe on the vast majority of paint coatings, with a few exceptions.

  1. If a layer of rust has formed under the paint some of the paint coating will be lost as GEL removes the rust and therefore the paint on top of the rust.
  2. Some paints and inks (typically red/orange), especially old paints, may use iron oxide pigment. GEL has been engineered to remove iron oxide in all forms, therefore it may dissolve the pigment in these types of paints.
  3. Painted metal items with flaking or cracking surfaces or chipping/deteriorating paint or coatings may not be suited for rust removal--whether it is GEL or a different product–and may experience unexpected damage. If in doubt, test a small area prior to full application.

What other metals can be used with Metal Rescue?

Metal Rescue GEL is a rust remover designed for iron and steel. It is safe on metals other than iron and steel as long as they are not left in contact with GEL for too long. GEL will remove some oxides from copper, brass, and nickel but contact time is critical. The length of contact time is dependent upon the amount of oxidation present and alloy composition. It is recommended that the following metals be checked approximately every 30 minutes so as not to damage the surface under the oxidation layer: brass, copper, chrome, gold, lead, nickel, silver, titanium, tungsten, solder or solder points.

What materials should not be used with Metal Rescue GEL?

Metal Rescue GEL is not recommended for use on magnesium or magnesium alloys, zinc or aluminum.

Will Metal Rescue GEL harm other materials?

No. It will not harm rubber, plastic, or glass surfaces. How- ever, as with any materials, do not leave Metal Rescue GEL on for longer than needed to remove the rust.

How do I remove Metal Rescue GEL from brushes or other surfaces?

Metal Rescue GEL is completely water miscible and is easily removed using warm, clean water.

There is a black film on some parts after using Metal Rescue GEL, what is it?

Metal Rescue GEL may leave a black film on some parts. The black is from iron oxide II, often referred to as black oxide. Black oxide is a corrosion inhibiting film that is a more stable state of oxidized iron. It is not detrimental to the metal surface and is only cosmetic in nature. It can form on certain steel alloys and high carbon steel when left in contact with GEL for long periods of time. For these metals, reducing the time will minimize the black film. Much of the black oxide film can be removed simply by rinsing with mild detergent or wiping with a cloth. It is best to remove the black film immediately after using GEL and before the metal parts dry. It is best to treat rusted parts only as long as needed to remove the rust.

What is the Metal Rescue GEL shelf life?

Once opened, GEL is good for up to one year. When storing GEL, keep closed and out of direct sunlight. When using GEL, avoid contamination.

Metal Rescue GEL becomes darker as it removes rust; does it continue to work?

Metal Rescue GEL will continue to work even after changing color. The GEL darkens in color due to the iron oxide particles removed from the iron/steel. GEL will cease to be effective when it turns completely black.

What happens if I leave the Metal Rescue GEL on too long?

If left on too long, (over 24 hours), a darker film may appear on the metal. The dark appearance is from iron oxide II, often referred to as black oxide. Black oxide is a corrosion inhibiting film that is a more stable state of oxidized iron. It is not detrimental to the metal surface and is only cosmetic in nature. It can form on certain steel alloys and high carbon steel when GEL is used for longer periods of time. For these metals, reducing the application time will minimize the black film.

What is the proper disposal method for Metal Rescue GEL?

As supplied, Metal Rescue GEL is environmentally friendly and contains no VOCs, solvents, or hazardous ingredients. However, if hazardous waste or contaminants (certain oils, paints, heavy metals, etc.) are introduced into the GEL, check local and federal disposal requirements.

How can I speed up the time that it takes to remove the rust?

GEL is temperature sensitive – use at or above room temperature. Operating temperatures for GEL are 20°C to 65°C. If too cold, GEL will not work or will take much longer to remove rust. GEL performance will also be greatly improved if any grease, oil, loose rust, and/or dirt are removed prior to application.

What if the Metal Rescue GEL accidentally freezes?

Move the Metal Rescue GEL to a warmer area and let stand to thaw. Once completely thawed, you can use as directed–making sure that GEL is at a minimum temperature of 20°C.

How do I remove the Metal Rescue GEL from the part prior to painting?

Metal Rescue GEL is completely water miscible and easily rinsed off. Use warm, clean water to rinse off parts and dry thoroughly.